OMC 800/Cobra parts *Outdrive drawings *How to videos

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OMC Electric shift outdrive repair *How to steps 25 to 34

OMC Stringer lower gearcase electric shift clutch spring, forward and reverse coil repairs pictures 25 to 35

  • (Warning) swivel housing work must be preformed before continuing or reverse coil wires will be damaged

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25
25

Keep shims and thrust washer together and check for scoring in taper bearing cone or outside race area. Scoring is common when outdrive has run with little or no oil in it.

26 Invert outdrive and the forward gear assembly will fall out
26 Invert outdrive and the forward gear assembly will fall out

Invert outdrive and the forward gear assembly will fall out

27
27

If you need to remove forward coil or taper bearing then the following will be required. Insert two 18 inch long .250 national fine threaded rods (1/4 x 28 x 36 inch stainless steel) if you can find one. 1/4 stainless steel nut will be required as well. Please note that forward coil does not all ways come out easy. You may have to heat gear-case to remove.

28
28

Add washers and nuts to pull forward coil out

 

30
30

After about 1 inch unit can be pulled up by hand

31 Pull the wire by hand
31 Pull the wire by hand

Pull the wire by hand

32
32

Care should be taken not to damage electric shift forward coil or wire

33
33

remove taper roller bearing with magnet

34 Timken bearing cone OEM 02474
34 Timken bearing cone OEM 02474

Timken bearing cone OEM 02474